CONTOUR CHECK WIRE

Compact measurement system for steel wire and rods with small diameters

Key figures

A glowing hot wire is pulled through the rolling mill at about 120 meters per second during ongoing production. Speed, high temperatures and dirt are special challenges for a high-precision measuring system. Our solution is the CONTOUR CHECK WIRE. It is specially designed for the geometric measurement of wires, rods and rebar and, at 800 Hz, offers the optimum measuring rate for accurate data acquisition. In the uniaxial version, you can check the diameter; in the two- to three-axis version, the ovality can also be determined. The small dimensions and light weight allow a quick and easy integration of the CONTOUR CHECK WIRE into the existing line.

Wire and rod profile measurement in real time

15µm 45mm 1200­­°C 800Hz

‍ ‍accuracy measuring range max. material temperature measuring rate

Compact frame

With low costs and a compact design, the CONTOUR CHECK WIRE is precisely tailored to the needs of smaller factories.

SMART CORE BASIC Software

Our software clearly presents the measurement results in real time and can be easily integrated into the existing IT structure.

Features of the CONTOUR CHECK WIRE

Temperature stable

The 2- and 3-axis CONTOUR CHECK WIRE is temperature stable. Even at material temperatures up to 1200 °C, the measurement system records accurate and reliable data.

❋ A Supportive Space
Technical data			
			
	                                 CONTOUR CHECK WIRE 45-1	CONTOUR CHECK WIRE 45-2/3 C-Frame	         CONTOUR CHECK WIRE 45-2/3 O-Frame
Measuring range	    45 mm	                                                          45 mm	                                                                   45 mm                                                                  
Accuracy (trueness)	    ±0,015 mm	                                                          ±0,015 mm	                                                                   ±0,015 mm
Repeatability (precision)	    0,004 mm	                                                          0,004 mm	                                                                   0,004 mm                                                           
Material temperature	    ≤40°C	                                                          ≤300°C	                                                                   ≤1200°C
Number of axes	    1	                                                         2 or 3	                                                                   2 or 3                                                                    
Frame type	                                 C-Shape	                                                        C-Shape	                                                                  O-Shape
Frame width	                                 190 mm	                                                        620 mm	                                                                  650 mm                                                               
Frame height	                                 630 mm	                                                        718 mm	                                                                 718 mm
Frame depth	                                 82 mm	                                                       78 mm	                                                                 78 mm                                                                   
Passline height	    315 mm	                                                      358 mm	                                                                358 mm
Frame weight	                                 13 kg	                                                      53 kg	                                                                56 kg                                                                       
Positioning system (optional)	    No	                                                      Yes	                                                                Yes
Blower	                                 No	                                                      Yes	                                                                Yes                                                                           
Air cooling unit	    No	                                                      Yes	                                                                 Yes
Pyrometer (optional)	    No	                                                      No	                                                                No                                                                            

Fast setup

Its simple application allows a short training period. After installing the software and connecting the cooling and PCs, the measurement can start immediately.

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