CONTOUR CHECK ROUND & EDGE
Robust laser measurement system for contour detection of round and square profiles
Laser measuring systems are of central importance for rolling mills to check the contours of steel profile for defects during the production process. A slight deformation on the surface of the profiles reduces the quality of the product, and in the worst case, a broken roll can even destroy the entire batch. With our systems CONTOUR CHECK ROUND & EDGE you identify and evaluate deviations at an early stage. Increase the process efficiency of your production - regardless of temperature and profile shape.
CONTOUR CHECK ROUND is the established solution for measuring round profiles and rebar. Three- and six-axis versions can also accurately record profiles from three-point rolling processes.
CONTOUR CHECK EDGE uses sensors on a base plate that rotates in an oscillating manner. In this way, square, flat or hexagonal profiles are measured. Both systems are based technically on the shadowing principle.
26 6 500mm >30
year established in the market axes max. measuring range countries already equipped
Our worldwide approved solution for real-time profile measurement
Key figures
Features of the CONTOUR CHECK ROUND & EDGE
Tolerance deviations and rolling errors are visualized early. This increases your production quality and allows you to intervene in time, even before scrap occurs.
Defect visualization in real time
All values are stored in a database. You have access to the measured values for all orders, and loose or individual products. For analysis purposes, you can view all data again at any time.
Archiving
The use of our measurement system and the associated real-time control of your production verifiably optimize the entire production process.
Optimized production control
The software shows the profile cross-section, numerical values, and production process, and indicates whether the quality criteria are met. The measurement system can also be connected to data mining systems such as Level 2 and iba.
SMART CORE ADVANCED Software
Technical data
CC ROUND 45 CC ROUND/EDGE 90 CC ROUND/EDGE 120/150 CC ROUND/EDGE 180/230 CC ROUND/EDGE 500
Measuring range 45 mm 90 mm 120 mm/150 mm 180 mm/230 mm 500 mm
Accuracy (trueness) ±0,015 mm ±0,020 mm ±0,025 mm/±0,030 mm ±0,035 mm/±0,045 mm ±0,090 mm
Repeatability (precision) 0,004 mm 0,0045 mm 0,005 mm/0,008 mm 0,010 mm/0,012 mm 0,025 mm
Number of axes 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4, 6 2, 3, 4
Frame width 860 mm 1240 mm 1720 mm 2250 mm 2550 mm
Frame height 940 mm 1170 mm 1685 mm 2215 mm 2515 mm
Frame depth 81 mm 253 mm 253 mm 253 mm 253 mm
Passline height 450 mm 570 mm 835 mm 1100 mm 1250 mm
Frame weight 125 kg 580 kg 930 kg 1500 kg 1900 kg
Positioning system Yes Yes Yes Yes Yes
Blower Yes Yes Yes Yes Yes
Air cooling unit Optional Optional Optional Optional Optional
Pyrometer (optional) Yes Yes Yes Yes Yes